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Automotive Aluminum Busbar Cable is a hybrid electrical connection solution that combines the high current-carrying capacity of aluminum busbars with the flexibility of cables.
It is widely used in electric vehicles (EVs), battery packs, and energy storage systems where both mechanical flexibility and high electrical performance are required.
Compared with traditional copper cables or rigid busbars, aluminum busbar cables offer a lightweight, cost-efficient, and space-saving alternative for modern electric mobility systems.
Designed for high-power EV applications
Lower resistance compared to traditional cables
Aluminum conductor reduces weight by up to 40–50% vs copper
Improves vehicle energy efficiency
Easier routing in compact battery packs
Suitable for dynamic and vibration environments
Efficient heat dissipation
Stable performance under high load conditions
Heat shrink / PVC / XLPE / laminated insulation
Optional flame-retardant and high-temperature resistance
Conductor: Aluminum (1060 / 1070 / 6101)
Structure: Flexible busbar / laminated / braided
Current Capacity: Up to 1000A+ (customized)
Insulation: XLPE / PVC / PI / laminated film
Operating Temperature: -40°C to +125°C (or higher)
Surface Treatment: Tin plated / coated aluminum
Standard: OEM / LV216 / ISO / IEC
Battery pack interconnection
Inverter and motor connections
High-voltage distribution systems
Battery module connections
Power distribution units
High-current flexible connections
Power control systems
Combine flexibility + high current performance
Reduce system weight and cost
Improve installation efficiency
Ideal for compact and high-power EV systems