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High Voltage Aluminum Bar Busbar for New Energy Vehicles EV Aluminum Busbar battery pack aluminum busbar

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Product Description

Our High Voltage Aluminum Bar Busbar is engineered specifically for high-efficiency power transmission in new energy vehicles (NEVs) such as electric cars, buses, trucks, and hybrid systems. Designed to handle voltages up to 1000V DC and high current levels, this product ensures excellent electrical performance with superior mechanical stability.


We use high-purity aluminum (e.g., 1060, 6101-T6) combined with advanced CNC machining, precision stamping, and automated surface treatments to deliver busbars that meet the strictest standards of the EV industry. Our engineering team supports complete customization of shape, hole positions, insulation, and surface coating, ensuring compatibility with even the most complex battery pack designs.


With years of experience in high-voltage energy transmission solutions and partnerships with Tier 1 EV component manufacturers, we offer not just busbars, but a reliable technical solution tailored to your needs.


Key Features – What Makes Our Busbars Different

Tailored for 800–1000V EV Systems

Optimized for high-voltage EV platforms, meeting IEC and automotive standards for battery and powertrain integration.


⚙️ Precision Manufacturing Capabilities

Advanced CNC milling, punching, and bending ensure high dimensional accuracy, consistent quality, and perfect fit into battery module assemblies.


Engineering Customization Support

We work closely with client engineers to provide co-design, simulation assistance, and sample verification—ensuring the final product meets both electrical and mechanical requirements.


️ Superior Surface Treatment Options

Optional anodizing, tin plating, or insulation coating improves corrosion resistance, insulation performance, and contact reliability.


International Project Experience

Our aluminum busbars have been successfully applied in EV projects across Europe, Southeast Asia, the Middle East, and Africa, supported by robust logistics and multilingual technical support.


Factory-Direct Supply with Full Traceability

All materials and processing steps are traceable. ISO-certified production ensures consistency, while flexible MOQs and short lead times support your R&D and mass production phases.


Product Description

Our High Voltage Aluminum Bar Busbar is engineered specifically for high-efficiency power transmission in new energy vehicles (NEVs) such as electric cars, buses, trucks, and hybrid systems. Designed to handle voltages up to 1000V DC and high current levels, this product ensures excellent electrical performance with superior mechanical stability.

We use high-purity aluminum (e.g., 1060, 6101-T6) combined with advanced CNC machining, precision stamping, and automated surface treatments to deliver busbars that meet the strictest standards of the EV industry. Our engineering team supports complete customization of shape, hole positions, insulation, and surface coating, ensuring compatibility with even the most complex battery pack designs.

With years of experience in high-voltage energy transmission solutions and partnerships with Tier 1 EV component manufacturers, we offer not just busbars, but a reliable technical solution tailored to your needs.


Key Features – What Makes Our Busbars Different

  • Tailored for 800–1000V EV Systems
    Optimized for high-voltage EV platforms, meeting IEC and automotive standards for battery and powertrain integration.

  • ⚙️ Precision Manufacturing Capabilities
    Advanced CNC milling, punching, and bending ensure high dimensional accuracy, consistent quality, and perfect fit into battery module assemblies.

  • Engineering Customization Support
    We work closely with client engineers to provide co-design, simulation assistance, and sample verification—ensuring the final product meets both electrical and mechanical requirements.

  • ️ Superior Surface Treatment Options
    Optional anodizing, tin plating, or insulation coating improves corrosion resistance, insulation performance, and contact reliability.

  • International Project Experience
    Our aluminum busbars have been successfully applied in EV projects across Europe, Southeast Asia, the Middle East, and Africa, supported by robust logistics and multilingual technical support.

  • Factory-Direct Supply with Full Traceability
    All materials and processing steps are traceable. ISO-certified production ensures consistency, while flexible MOQs and short lead times support your R&D and mass production phases.



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